We provide complete calcium silicate board plant solutions designed to ensure high production efficiency, consistent product quality, and long-term durability. These plants are engineered using advanced technology to manufacture boards that meet modern safety and insulation standards.
Each system is customized based on board specifications, thickness, production capacity, and application requirements, ensuring reliable and efficient performance across various industries.
From concept and design to installation, commissioning, and after-sales support, we deliver end-to-end turnkey solutions that enable businesses to produce high-quality insulation and fire-resistant boards with confidence.
Plant Configurations
Our calcium silicate board plants are designed with integrated systems that ensure smooth and efficient production.
Raw Material Preparation System
Mixing of silica, lime, cement, and reinforcing fibers to form a uniform slurry.
✔ Consistent raw material composition ✔ Controlled mixing process ✔ Improved board quality
Board Forming System
Continuous forming of boards with uniform thickness and structure using advanced machinery.
✔ Smooth surface finish ✔ Uniform board thickness ✔ High production efficiency
Autoclaving & Curing System
High-pressure steam curing to achieve strength, durability, and thermal properties.
✔ High strength and stability ✔ Fire-resistant properties ✔ Long-lasting performance
Cutting & Finishing System
Precision cutting and finishing to meet required sizes and specifications.
✔ Accurate dimensions ✔ Clean edges and finish ✔ Ready-to-use boards
Capacity Range
Our calcium silicate board plants are available in multiple capacities to meet different production requirements:
80 TPD Plant
Suitable for small to medium-scale production and localized demand.
160 TPD Plant
Balanced capacity ideal for medium to large-scale operations.
Custom Capacity Solutions
We also provide customized plant configurations based on specific production needs and expansion plans.
Key Features
Fire-resistant and non-combustible boards
Excellent thermal insulation properties
High strength and durability
Moisture-resistant and dimensionally stable
Energy-efficient manufacturing process
Automated systems for consistent quality
Low maintenance and long operational life
Scalable plant design for future expansion
Applications
Calcium silicate boards are widely used in:
Fireproof wall and ceiling systems
Thermal insulation applications
Industrial and commercial construction
Power plants and industrial facilities
Infrastructure and institutional projects
Our Process
Requirement Analysis
We analyze board specifications, capacity, and project requirements.
Design & Planning
Customized plant layout and process design are developed.
Manufacturing & Supply
High-quality machinery is manufactured and delivered.
Installation & Commissioning
Complete plant setup, testing, and operational validation.
Support & Optimization
Ongoing maintenance, training, and performance improvement.
FAQ
Frequently Asked Question
They are fire-resistant, durable, and provide excellent thermal insulation.
Yes, plants can be customized based on production capacity and specifications.
Silica, lime, cement, reinforcing fibers, and additives.
Yes, automated systems are available for efficient production.
Yes, we provide complete technical support and maintenance services.